Guarantee: 3 a long time
Applicable Industries: Agricultural machinery
Tailored assist: OEM, ODM, OBM
Structure: Double
Materials: Other
Functioning Angle: forty five Degree
Accessible torque [Nm]: 750-1600
Obtainable measurement: 4-8
Basic safety gadget variety: Fixed torque disc clutch
Packaging Information: wood crate
Port: Salerno, Italy

Goods Description BD – TORQUE LIMITER WITH 2 OR 4 FRICTION DISCS WITH CONICAL BELLEVILLE SPRINGSBCharacteristics and functioningThe BD friction disc torque limiter is a conical Belleville spring clutch used to restrict the torque value transmitted at thecalibration value (750-1600 Nm) by way of slippage of the friction discs, nonetheless preserving transmission of electricity. The conical Belleville springs let the clutch to maintain its calibration attributes above time, not being affected by the wear of the discs.The shut and linear layout is aimed at removing handles, projections and cavities, as a result rising the security characteristics. The clutch utilizes 2 or 4 discs (BD2: 2 friction discs Good high quality Self-propelled orchard mountain monorail transporter BD4: 4 friction discs) in specific content (asbestos-cost-free). The worth of the calibration torque is pre-set in the manufacturing facility and can be modified by the user by way of replacement of the spring assembly. This sort of a systemprecludes the probability of tampering with the calibration of the clutch for the duration of use, ensuring the safety of transmission. * Special design and style on ask for. * Performs in the two instructions of rotation. Company Profile Power on the goEurocardan was founded in 1982 in purchase to fulfill the wants of companies of agricultural machinery who have been searching for dependable driveshafts for their items, created by a business that could truly understand their needs with integrity and professionalism. Eurocardan has constantly stood out for the outstanding dependability of its merchandise and for its potential to recognize marketplace needs, offering a wide assortment of large quality and substantial-functionality products.The CZPT GroupBehind the most CZPT companies there is constantly a productive team that supports and enhances it. The CZPT Team is a household-operate business in which the complete administration is composed of men and women who were born and continually live in the corporate philosophy of ethics, respect, dedication to operate and professionalism. This team brings together the protagonists of the market place of agricultural equipment and their elements. Sicma S.p.A., the flagship company of the group, is based mostly on the engineering and perfection of the cardanic systems made and made by Eurocardan S.p.A., Solitary Row Bearing 32230 32232 for Auto Spare Components 32236 Tapered Roller Bearing 32238 sports robots 1 of the most CZPT European companies of the cardan sector. Becoming able to count on Alfametal, a section of high professional carpentry that operates inside of and on behalf of Sicma and Eurocardan, is a benefit that makes it possible for a lot more effective handle of the complete creation chain, guaranteeing nearly unrivalled high quality in the sector. Doing work with ethics has imposed on the CZPT Team the concept of functioning whilst respecting the environmental and vitality-preserving procedures, as a result encouraging the creation of CZPT Strength that addresses the use of renewable sources by exploiting the thousands of sq. CZPT occupied by the organizations of the team to create cleanse energy from the sunlight and utilizing it for production purposes. Our Rewards forty Several years OF INNOVATION“For almost 40 years, by way of a technically sophisticated producing method which completely embraces the CZPT of “Full Created in Italy” new fiber optic cable rollers 1T , Eurocardan’s mission has been to build driveshafts for equally agricultural and industrial uses, and aimed at skilled apps all through the entire world.” Certifications Certified Eurocardan qualityISO 9001:2015 certification was awarded for the management and operational procedures that permeate the complete Eurocardanorganisation: it begins with the design and style which is strengthened by the transformation of the resources and finishes in Good quality Controland Screening. Eurocardan products also comply with the subsequent expectations: * DIR 2006/forty two/CE * CZPT EN 12965:2007 * CZPT EN ISO 5674:2007The look for for CZPT is observed in the teamwork completed in every single department at Eurocardan: the main aim is to provide a provider that exceeds the customer’s expectations. Packaging Get in touch with Us Eurocardan S.p.a.By means of Firenze, 25, 66041 Atessa (CH) ITALYEurocardan is situated in Atessa (CH), M1 1M M1.5 1.5M Module 1 1.5 Straight Hardened Spur Gear Rack And Pinion 15X15X1000Mm in the industrial region of Val di Sangro. It is very easily reachable in considerably less than an hour from Pescara (motorway A14, exit Val di Sangro), exactly where there is the airport ofAbruzzo, the airport of the location that connects the latter with the most critical Italian and European metropolitan areas.Tel. +1Fax +39 571.897200Email [email protected]

Choosing the Right Limiter Torque

Choosing the right limiter torque is crucial to your safety and that of your loved ones. There are many factors that go into selecting the right limiter, and you need to take them into consideration before making your final decision.

Mechanical

Using mechanical limiter torque is an ideal solution for protecting machinery and equipment from excessive torque. Overloads can lead to downtime and expensive repairs. This is because overloads occur when forces exceed the design limits of the mechanism.
Mechanical limiter torque is designed to limit the output of the drive to a predetermined value. This means that when the torque exceeds the specified value, the device will disengage from the driven device. This allows the system to coast to a stop.
Mechanical torque limiters are available in a wide range of sizes and can be used in virtually any application. They can be used in assembly lines, printing and converting machines, conveyors, industrial robots, and sheet metal processing equipment.
There are two main types of mechanical limiter torque: shear pin and ball detent. Shear pin torque limiters use metal pins to couple two rotating bodies. The drive pawl is held in place by a spring. Ball detent torque limiters use a series of balls to transmit torque. Both have evolved from simple slip-clutch designs.
Mechanical torque limiters are designed to provide a quick disengagement within milliseconds when torque overload conditions occur. They also provide a high level of accuracy and sensitivity. They can handle torque ranges of 40 to 24,000 in-lbs.
Mechanical limiter torque can be reset automatically or manually. Some of the newer devices utilize special springs with negative spring rates. This allows the device to re-engage more quickly and easily when an overload condition occurs. The spring rate also eliminates breathing and false trips.
The design of a mechanical torque limiter has evolved from a basic shear-pin or slip-clutch design. The new devices are more accurate and have less impact on the drive system. They also offer high sensitivity and a high level of safety.
There are also several types of mechanical overload devices. Some of these devices use a single screw to adjust the release torque. Others have a ratcheting mechanism. Some are even flexible couplings that allow for small angular misalignments and parallel offsets.
Choosing the right torque limiter is an easy way to protect machinery and equipment from overloads. With a range of designs to choose from, the right mechanical limiter can provide overload protection at an affordable price.

Electrical

Using an electrical limiter torque device is an ideal way to increase the reliability of electromechanical actuators, particularly when it comes to power transmission applications. These devices help dissipate rotational energy without causing damage to the driven device. They can be used in a wide variety of applications, including robotics and gear driving systems.
When selecting a torque limiter, it’s important to choose one that meets your application’s needs. There are many types of limiters on the market, and each has its own benefits.
The main advantage of an electronic limiter is that it can monitor and control torque overload. However, these devices are a bit cumbersome, and you will have to install many sensors and devices to make sure that the system is running properly.
Torque limiters are also useful in cases where the driven device cannot absorb the full output torque. For example, if the motor drives a bottle capping machine, the motor may not be able to fully absorb the torque, and the torque limiter must be used.
An electronic limiter torque device is not as effective as a mechanical one. In many cases, the motor controller may receive feedback from the shaft during an overload, but it will not immediately stop the over-torque part of the system.
Torque limiters are also important for protecting the drive train from overload. An electronic signal can shut down the over-torque part of the drive system, and a limit switch is often included in the package. This allows the drive train to be tested automatically for proper operation.
The most important feature of a torque limiter is its ability to separate the load from the drive. It can reduce the size of a drive train, as well as increase the efficiency of an electromechanical actuator.
In some cases, an electronic limiter is able to act like a fusing mechanism, automatically resetting itself when it detects an overload. However, a mechanical one is usually the better choice for most applications.
Torque limiters come in a wide range of sizes and styles. For example, there are ball detent type limiters, which may have compression adjustment or multiple detent positions. There are also synchronous magnetic, pawl and spring, and shear pin types.

Disconnect types

Several types of disconnect torque limiters are available on the market. Some are electrical and require sensors to be installed, while others are mechanical and require no special devices.
Mechanical torque limiters are a cheaper option. They offer better protection than most electrical methods and are less prone to premature wear. They can be installed in a wide variety of applications. They can protect machinery with rotating components, including gearboxes, pulleys, conveyors and assembly lines.
Mechanical torque limiters can be either friction or magnetic. The friction type has spring loaded friction disks that slip against each other when the torque reaches a certain threshold. The magnetic type uses a magnetically susceptible material to create a magnetic particle clutch.
Both types of torque limiters are designed to protect machinery from mechanical overload. Choosing the right type will ensure protection at a reasonable price. Mechanical torque limiters offer a faster response time and better protection than electronic methods.
The friction type works like an automobile clutch. When the torque reaches a certain threshold, friction disks slip against each other to allow the torque to be transmitted. Mechanical friction limiters can be customized with a variety of outputs. They can also be adjusted manually. They are best suited for applications that experience a torque variance of less than 10%.
A torque limiter is used in industrial robots to prevent damage. They are also used in woodworking machines, printing and converting machines, and conveyors. They provide complete operational safety and offer long service life. Torque limiters are also used in assembly lines. They can prevent larger incidents by limiting damage from crash stops and jams.
Torque limiters come in a variety of designs, including pawl and spring, shear pin, and ball detent. The main difference between the types is how they disconnect.
Pawl and spring methods use springs to hold a drive pawl in place against the rotor. Shear pins are the most commonly used type of disconnect torque limiter. They are inexpensive to produce and reliable. However, they can be difficult to control accurately.
Ball detent type limiters use hardened balls or rollers in sockets that force the drive and driven elements apart when torque reaches a certain threshold. Ball detent limiters may need to be reset manually or automatically.

Placement

Having a torque limiter on your machine can prevent damage to your components and your machine from overloading. They also protect the motor and the gearbox from jams. They reduce the torque required to move a conveyor or prime mover.
Torque limiters are found in all kinds of machine and processing equipment. They are especially useful in systems that require human interaction. They eliminate downtime caused by damaged components and eliminate the need for replacement parts. They are also ideal for applications that have a +/- 10% variance in torque.
Torque limiters typically include a spring-preload control element that uses special methods to limit the backlash that can occur between a drive element and a control element. Some systems also offer a random reset device that allows the operator to choose a new setting to reduce the risk of overload.
Another type of torque limiter is a friction type. This is a simple, low-cost method of overload protection. Unlike a shear pin, which requires lubrication, a friction type torque limiter operates much more accurately. When an overload occurs, the device breaks free before it hurts something. They are also more dependable than shear pins. The teeth on a friction torque limiter are aligned to mesh with each other and they are usually made of metal. They can also have bronze bushings for added strength.
Electromagnetic torque systems are similar to pneumatic torque systems, but they use electric current to energize a magnetic coil. They are also spring-set. This type of torque limiter is more reliable than a pneumatic one. It also has fast switching functions.
Torque limiters are usually found in industrial facilities, but they are also found in many commercial and consumer applications. Torque limiters can be used to couple gears, sprockets, motors, and even pumps. The size of the torque limiter will depend on the torque load and the machine cycle requirements. Some torque limiters are made to fit a single shaft, while others are made to couple several. Some types of torque limiters are made with a keyless locking mechanism to reduce the risk of backlash.

editor by Cx2023-07-11