PTO Shaft Overrunning Clutch – RAS1 Series (with Splined Shaft)

The RAS1 Series Overrunning Clutch provides reliable one-way drive protection for PTO-connected equipment, featuring a splined shaft output instead of a standard yoke. This configuration is ideal for inline PTO shaft assemblies where a direct spline-to-spline connection is required. Rated at 2400 Nm, the RAS1 prevents dangerous back-drive from high-inertia implements like rotary cutters and flail mowers when the tractor PTO is switched off. Its female/male 1 3/8″ Z6 spline interface ensures universal compatibility. Zero-maintenance prong engagement, compact design, and fail-safe directional locking make this clutch essential for any safety-conscious farming operation.

描述

PTO Shaft Overrunning Clutch – RAS1 Series (with Splined Shaft)

Overrunning Clutch for PTO shaft - RAS1 series

The PTO Shaft Overrunning Clutch – RAS1 Series (with Splined Shaft) is a premium-quality overrunning clutch specifically engineered for PTO (Power Take-Off) drive shaft systems used across agricultural, industrial, and forestry machinery. Also known as a PTO slip clutch, PTO safety clutch, or tractor PTO overload protector, this device safeguards your expensive equipment from damage caused by sudden torque overloads, obstructions, and operational jamming.

Available Models: RAS1

Torque Range: Torque: 2400 Nm

Spline Options: 1 3/8″ Z6 (female & male)

Key Components: Circlip, Retaining washer, Push pin kit, Hub, Prong kit (Qty.=3), Housing with splined shaft, Grease nipple

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Technical Specifications & Dimensions

Series Max Torque (Nm) Spline (female) Spline (male) A (mm) B (mm) C (mm)
RAS1 2400 1 3/8″Z6 1 3/8″Z6 142 21 38

* All dimensions in millimeters. Torque values in Newton-meters (Nm). Spline specifications follow ISO/ASAE standards. Contact us for custom configurations.

PTO shaft torque limiter Overrunning Clutch technical drawing and assembly

Key Features & Advantages

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Wide Torque Selection Range

Available in multiple torque ratings (2400 Nm) to match virtually any PTO-driven implement requirement.

Safety Certified

Manufactured under ISO 9001:2015 quality management with CE marking for European and international compliance.

📦

Compact & Lightweight

Engineered for minimal additional length and weight on the PTO shaft, preserving driveline balance and clearance.

🔁

Multiple Output Configurations

Available in yoke, splined shaft, and flanged output variants to suit any installation requirement.

🔒

Precision Overload Protection

Calibrated to disconnect at exact torque thresholds, preventing costly damage to gearboxes, bearings, and implement mechanisms.

Rapid Response Time

Triggers within milliseconds of overload onset, minimizing the duration of damaging torque transfer to connected equipment.

How It Works — Operating Principle

The overrunning clutch (also known as a freewheel clutch) allows the output shaft to rotate freely in one direction while transmitting full torque in the other. Inside the housing, spring-loaded prongs engage with a ratchet surface on the hub. When the input shaft drives the output shaft in the intended direction, the prongs lock into the ratchet teeth and transmit power. When the output shaft attempts to overdrive the input (such as when a tractor PTO is disengaged while a heavy flywheel implement is still spinning), the prongs disengage and the output freewheels. This prevents dangerous back-drive forces from traveling through the PTO shaft to the tractor transmission, protecting both equipment and the operator.

Reset Method: Automatic — continuous engagement/disengagement

Best Suited For: Implements with high rotational inertia (mowers, balers, flail choppers) requiring back-drive protection

Typical Agricultural Application Scenarios

Feed Mixers & TMR Wagons

Safeguards the mixer auger drive from damage caused by twine wrap, frozen feed blocks, or excessive loading that generates torque beyond design limits.

Grain Augers & Conveyors

Prevents auger tube distortion and gearbox failure when grain bridges, moisture-swollen grain, or foreign objects create sudden resistance in the conveying path.

Post Hole Diggers

Absorbs extreme torque shock when the auger bit strikes rock, buried concrete, or dense root masses, protecting both the auger drive and tractor PTO.

Snow Blowers & Snow Throwers

Guards against damage from ice chunks, frozen debris, and compacted snow banks that generate sudden, extreme torque loads on the impeller shaft.

Rotary Mowers & Flail Mowers

Protects the mower gearbox from damage when blades strike hidden rocks, stumps, or metal debris. The torque limiter absorbs the shock load and prevents it from reaching the tractor PTO.

PTO shaft torque limiter in agricultural tractor application

Torque Limiter Type Comparison

Feature Ball Detent Friction Disc Shear Pin/Bolt Ratchet (Pawl) Automatic (Cam)
Torque Range Low–Medium Medium–High Low–Very High Low–High Medium–High
Speed Range 540–1000 RPM 540–1000 RPM 540–1000 RPM 540–1000 RPM 540–1000 RPM
Reset Method Automatic Automatic (slip) Manual (replace bolt) Automatic (ratchet) Automatic (cam)
Best Application Light implements Frequent moderate overloads Infrequent severe overloads Frequent transient overloads High-utilization, no consumables
Consumable Parts None Friction linings (long life) Shear bolts None None
Torque Precision Moderate Good (adjustable) Excellent (bolt-grade calibrated) Good Very Good (adjustable)

Installation & Usage Guide

Installation Steps

Step 1: Verify that the PTO shaft spline size matches the torque limiter spline specification (1 3/8″ Z6 (female & male)). Clean all spline surfaces thoroughly.

Step 2: Slide the torque limiter onto the PTO shaft spline, ensuring full engagement. Secure with the provided push pin kit or retaining hardware.

Step 3: Connect the output side (yoke or splined shaft) to the implement input shaft or gearbox. Ensure proper alignment and secure all fasteners to the recommended torque.

Step 4: Apply grease through the grease nipple to lubricate the spline interface and internal components. Use lithium-based EP grease (NLGI #2).

Step 5: Perform a low-speed test run to verify correct engagement and smooth operation before full-power operation.

Safety & Maintenance Tips

⚠ Always disengage the tractor PTO before inspecting or servicing the torque limiter.

⚠ Use only genuine replacement parts specified for your series to maintain the correct torque rating.

⚠ Re-grease spline connections every 8 operating hours or as specified in your equipment manual.

⚠ Inspect for wear, cracks, or damage before each season. Replace worn components immediately.

⚠ Never operate with damaged or missing PTO shaft safety shields.

Selection Guide — Choosing the Right Model

Selecting the correct torque limiter requires confirming the following parameters:

✓ Required Torque Rating (Nm): Match the implement’s maximum operating torque plus a 20–30% safety margin.

✓ PTO Shaft Spline Size: Commonly 1 3/8″ Z6 (6-spline) or 1 3/4″ Z6/Z20. Verify both input and output spline requirements.

✓ PTO Speed: Standard 540 RPM or economy 1000 RPM — confirm your implement’s requirement.

✓ Connection Type: Yoke output for standard shaft tubes, splined shaft for inline assemblies, or flanged output for direct gearbox mounting.

✓ Overload Frequency: Frequent overloads favor auto-reset types (ratchet, friction, automatic). Infrequent but severe overloads suit shear bolt types.

✓ Environmental Conditions: Consider dust, moisture, temperature extremes. Sealed automatic and friction types offer superior protection in harsh environments.

Need help choosing? Contact our engineering team for personalized selection assistance.

Quality Certification & Service Commitment

ISO 9001:2015

Certified quality management system ensuring consistent product excellence

CE Marked

Compliant with European safety, health, and environmental protection standards

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12-Month Warranty

Full warranty against manufacturing defects under normal operating conditions

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Global Shipping

Fast worldwide delivery with professional export packaging and documentation

PTO drive shaft torque limiter manufacturing workshop

Frequently Asked Questions (FAQ)

What torque rating do I need for my implement?

The required torque rating depends on your implement’s maximum operating torque. As a general rule, select a torque limiter rated at 1.2 to 1.5 times the implement’s normal peak operating torque. Consult your implement manufacturer’s specifications or contact our engineering team for personalized guidance.

How do I know when the torque limiter has activated?

Depending on the type: shear bolt limiters show a visibly sheared bolt; ratchet limiters produce a distinct clicking sound during slip; friction limiters emit a slight odor and sound during sustained slipping; automatic cam limiters produce a clicking sensation. In all cases, the implement stops receiving power while the PTO shaft continues turning.

Can I adjust the torque setting?

Friction-type and automatic (cam-type) torque limiters allow field adjustment of the torque setting by changing spring preload through bolt tension. Shear bolt types are set by the bolt grade and cannot be adjusted — different torque ratings require different bolt specifications. Ratchet types have a fixed setting determined by the number and spring rate of the pawls.

What maintenance does the torque limiter require?

Regular greasing through the grease nipple (every 8 operating hours), visual inspection for wear or damage before each season, and replacement of worn friction linings (friction types) or keeping spare shear bolts on hand (shear bolt types). Automatic and ratchet types require minimal maintenance beyond lubrication.

Is this torque limiter compatible with my PTO shaft?

This product uses standard 1 3/8″ Z6 (female & male) spline connections, which are compatible with the vast majority of agricultural PTO shafts worldwide. If your equipment uses a different spline configuration, we offer adapters and custom spline options. Contact us with your shaft specifications for confirmation.

What is the difference between 540 RPM and 1000 RPM PTO?

Standard PTO operates at 540 RPM and is used for most agricultural implements. Economy PTO (also called 1000 RPM PTO) is used for lighter implements to reduce engine RPM and fuel consumption. Our torque limiters are rated for both speeds. Select the spline size matching your PTO standard: typically 1 3/8″ Z6 for 540 RPM and 1 3/4″ Z20 for 1000 RPM.

Do you offer OEM and private-label manufacturing?

Yes, we provide full OEM manufacturing services including custom torque ratings, special spline configurations, custom markings, and private-label packaging. Minimum order quantities apply. Contact our sales team at the link below to discuss your requirements.

What Our Customers Say

🇮🇳 Vikram P.Farm equipment distributor, Punjab, India

“Excellent product for the Indian market. Compatible with all major tractor brands including Mahindra, TAFE, and Sonalika. Our customers appreciate the reliability and competitive pricing.”

★★★★★

🇫🇷 Pierre L.Vineyard operator, Bordeaux, France

“Perfect for our vineyard mowers operating in tight rows. The compact design doesn’t add excessive length to the PTO shaft, and the protection is reliable when vines or stakes get caught.”

★★★★★

🇦🇷 Miguel R.Ranch manager, Buenos Aires Province, Argentina

“Outstanding durability in our dusty Pampas conditions. We’ve been using these for two years on grain augers and feed mixers with zero failures. The sealed design keeps the dust out.”

★★★★★

🇺🇸 David H.Equipment dealer, Iowa, United States

“Our customers keep coming back for these. The quality matches or exceeds European OEM brands at a fraction of the cost. We stock the full range for combine, baler, and mower applications.”

★★★★★

🇳🇿 Craig W.Dairy farmer, Waikato, New Zealand

“Using these on our pasture toppers and feed wagons. They’ve saved our PTO shafts from damage multiple times when hitting hidden stumps. Brilliant design — the auto-reset means we don’t lose any milking time.”

★★★★★

Related PTO Shaft Products & Accessories

PTO shaft parts and accessories

PTO Shaft Components

Complete range of PTO shaft yokes, cross bearings, tubes, shields, and adapters for all standard sizes.

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PTO shaft and agricultural gearbox assembly

Agricultural Gearboxes

Matched gearboxes designed to work seamlessly with our PTO shafts and torque limiters.

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Available PTO Accessories:

• PTO shaft yokes (plain bore, splined, quick-release)

• Safety shields and guard tubes (EN 12965 compliant)

• Spline adapters (1 3/8″ to 1 3/4″ conversion)

• Cross bearing kits and U-joint repair kits

• Telescoping PTO shaft tubes (triangular and lemon profile)

• Push pin kits and retaining hardware

Ready to Protect Your Equipment?

Whether you need a single replacement unit or bulk OEM supply, our team is ready to help you select the perfect torque limiter for your application. We offer competitive B2B pricing, technical consultation, and fast global delivery.

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OEM & distributor partnerships welcome · MOQ as low as 10 units · Custom specifications available