PTO Shaft Overrunning Clutch – RAS2 Series (with Splined Shaft)

The RAS2 Series Overrunning Clutch is the splined-shaft variant of the high-capacity RA2 overrunning clutch family. Designed for inline PTO shaft connections requiring a direct female-to-male spline interface, it provides one-way drive protection at 3500 Nm. The RAS2 is specifically suited for heavy-duty agricultural implements that generate significant rotational inertia, such as combine header drives, large rotary mowers, and forage equipment. Its dual-spline 1 3/8″ Z6 connection ensures universal PTO shaft compatibility. Compact inline installation, high load capacity, and maintenance-free operation distinguish this series from conventional overrunning clutches.

Mô tả

PTO Shaft Overrunning Clutch – RAS2 Series (with Splined Shaft)

Overrunning Clutch for PTO shaft - RAS2 series

The PTO Shaft Overrunning Clutch – RAS2 Series (with Splined Shaft) is a premium-quality overrunning clutch specifically engineered for PTO (Power Take-Off) drive shaft systems used across agricultural, industrial, and forestry machinery. Also known as a PTO slip clutch, PTO safety clutch, or tractor PTO overload protector, this device safeguards your expensive equipment from damage caused by sudden torque overloads, obstructions, and operational jamming.

Available Models: RAS2

Torque Range: Torque: 3500 Nm

Spline Options: 1 3/8″ Z6 (female & male)

Key Components: Circlip, Retaining washer, Push pin kit, Hub, Prong kit (Qty.=3), Housing with splined shaft, Grease nipple

Request a Quote →

Technical Specifications & Dimensions

Series Max Torque (Nm) Spline (female) Spline (male) A (mm) B (mm) C (mm)
RAS2 3500 1 3/8″Z6 1 3/8″Z6 161 21 38

* All dimensions in millimeters. Torque values in Newton-meters (Nm). Spline specifications follow ISO/ASAE standards. Contact us for custom configurations.

PTO shaft torque limiter Overrunning Clutch technical drawing and assembly

Key Features & Advantages

🔧

Easy Maintenance & Service

Simple modular design allows fast field service with standard tools. Replacement parts are readily available and affordable.

🏭

Industrial-Grade Materials

Precision-machined from hardened alloy steel with heat-treated critical surfaces for maximum durability and service life.

🛠

Universal PTO Compatibility

Standard 1 3/8″ Z6 spline interface fits all major tractor and implement PTO shafts without adapters or modification.

Sealed & Protected Design

Grease-lubricated internals with dust seals protect against contamination in harsh agricultural environments.

📈

Wide Torque Selection Range

Available in multiple torque ratings (3500 Nm) to match virtually any PTO-driven implement requirement.

Safety Certified

Manufactured under ISO 9001:2015 quality management with CE marking for European and international compliance.

How It Works — Operating Principle

The overrunning clutch (also known as a freewheel clutch) allows the output shaft to rotate freely in one direction while transmitting full torque in the other. Inside the housing, spring-loaded prongs engage with a ratchet surface on the hub. When the input shaft drives the output shaft in the intended direction, the prongs lock into the ratchet teeth and transmit power. When the output shaft attempts to overdrive the input (such as when a tractor PTO is disengaged while a heavy flywheel implement is still spinning), the prongs disengage and the output freewheels. This prevents dangerous back-drive forces from traveling through the PTO shaft to the tractor transmission, protecting both equipment and the operator.

Reset Method: Automatic — continuous engagement/disengagement

Best Suited For: Implements with high rotational inertia (mowers, balers, flail choppers) requiring back-drive protection

Typical Agricultural Application Scenarios

Rotary Mowers & Flail Mowers

Protects the mower gearbox from damage when blades strike hidden rocks, stumps, or metal debris. The torque limiter absorbs the shock load and prevents it from reaching the tractor PTO.

Hay Balers & Round Balers

Prevents baler mechanism damage during slug feeding, twine wrapping failures, or foreign object ingestion by disconnecting the driveline before damaging torque levels are reached.

Rotary Tillers & Cultivators

Guards the tiller gearbox and tractor PTO when tines encounter buried rocks, roots, or compacted soil layers that can generate extreme torque spikes.

Manure Spreaders

Protects the beater mechanism and gearbox from overload when encountering frozen clumps, foreign objects, or uneven material distribution in the hopper.

Feed Mixers & TMR Wagons

Safeguards the mixer auger drive from damage caused by twine wrap, frozen feed blocks, or excessive loading that generates torque beyond design limits.

PTO shaft torque limiter in agricultural tractor application

Torque Limiter Type Comparison

Feature Ball Detent Friction Disc Shear Pin/Bolt Ratchet (Pawl) Automatic (Cam)
Torque Range Low–Medium Medium–High Low–Very High Low–High Medium–High
Speed Range 540–1000 RPM 540–1000 RPM 540–1000 RPM 540–1000 RPM 540–1000 RPM
Reset Method Automatic Automatic (slip) Manual (replace bolt) Automatic (ratchet) Automatic (cam)
Best Application Light implements Frequent moderate overloads Infrequent severe overloads Frequent transient overloads High-utilization, no consumables
Consumable Parts None Friction linings (long life) Shear bolts None None
Torque Precision Moderate Good (adjustable) Excellent (bolt-grade calibrated) Good Very Good (adjustable)

Installation & Usage Guide

Installation Steps

Step 1: Verify that the PTO shaft spline size matches the torque limiter spline specification (1 3/8″ Z6 (female & male)). Clean all spline surfaces thoroughly.

Step 2: Slide the torque limiter onto the PTO shaft spline, ensuring full engagement. Secure with the provided push pin kit or retaining hardware.

Step 3: Connect the output side (yoke or splined shaft) to the implement input shaft or gearbox. Ensure proper alignment and secure all fasteners to the recommended torque.

Step 4: Apply grease through the grease nipple to lubricate the spline interface and internal components. Use lithium-based EP grease (NLGI #2).

Step 5: Perform a low-speed test run to verify correct engagement and smooth operation before full-power operation.

Safety & Maintenance Tips

⚠ Always disengage the tractor PTO before inspecting or servicing the torque limiter.

⚠ Use only genuine replacement parts specified for your series to maintain the correct torque rating.

⚠ Re-grease spline connections every 8 operating hours or as specified in your equipment manual.

⚠ Inspect for wear, cracks, or damage before each season. Replace worn components immediately.

⚠ Never operate with damaged or missing PTO shaft safety shields.

Selection Guide — Choosing the Right Model

Selecting the correct torque limiter requires confirming the following parameters:

✓ Required Torque Rating (Nm): Match the implement’s maximum operating torque plus a 20–30% safety margin.

✓ PTO Shaft Spline Size: Commonly 1 3/8″ Z6 (6-spline) or 1 3/4″ Z6/Z20. Verify both input and output spline requirements.

✓ PTO Speed: Standard 540 RPM or economy 1000 RPM — confirm your implement’s requirement.

✓ Connection Type: Yoke output for standard shaft tubes, splined shaft for inline assemblies, or flanged output for direct gearbox mounting.

✓ Overload Frequency: Frequent overloads favor auto-reset types (ratchet, friction, automatic). Infrequent but severe overloads suit shear bolt types.

✓ Environmental Conditions: Consider dust, moisture, temperature extremes. Sealed automatic and friction types offer superior protection in harsh environments.

Need help choosing? Liên hệ với đội ngũ kỹ thuật của chúng tôi for personalized selection assistance.

Quality Certification & Service Commitment

ISO 9001:2015

Certified quality management system ensuring consistent product excellence

CE Marked

Compliant with European safety, health, and environmental protection standards

💪

12-Month Warranty

Full warranty against manufacturing defects under normal operating conditions

🚚

Global Shipping

Fast worldwide delivery with professional export packaging and documentation

PTO drive shaft torque limiter manufacturing workshop

Frequently Asked Questions (FAQ)

What torque rating do I need for my implement?

The required torque rating depends on your implement’s maximum operating torque. As a general rule, select a torque limiter rated at 1.2 to 1.5 times the implement’s normal peak operating torque. Consult your implement manufacturer’s specifications or contact our engineering team for personalized guidance.

How do I know when the torque limiter has activated?

Depending on the type: shear bolt limiters show a visibly sheared bolt; ratchet limiters produce a distinct clicking sound during slip; friction limiters emit a slight odor and sound during sustained slipping; automatic cam limiters produce a clicking sensation. In all cases, the implement stops receiving power while the PTO shaft continues turning.

Can I adjust the torque setting?

Friction-type and automatic (cam-type) torque limiters allow field adjustment of the torque setting by changing spring preload through bolt tension. Shear bolt types are set by the bolt grade and cannot be adjusted — different torque ratings require different bolt specifications. Ratchet types have a fixed setting determined by the number and spring rate of the pawls.

What maintenance does the torque limiter require?

Regular greasing through the grease nipple (every 8 operating hours), visual inspection for wear or damage before each season, and replacement of worn friction linings (friction types) or keeping spare shear bolts on hand (shear bolt types). Automatic and ratchet types require minimal maintenance beyond lubrication.

Is this torque limiter compatible with my PTO shaft?

This product uses standard 1 3/8″ Z6 (female & male) spline connections, which are compatible with the vast majority of agricultural PTO shafts worldwide. If your equipment uses a different spline configuration, we offer adapters and custom spline options. Contact us with your shaft specifications for confirmation.

What is the difference between 540 RPM and 1000 RPM PTO?

Standard PTO operates at 540 RPM and is used for most agricultural implements. Economy PTO (also called 1000 RPM PTO) is used for lighter implements to reduce engine RPM and fuel consumption. Our torque limiters are rated for both speeds. Select the spline size matching your PTO standard: typically 1 3/8″ Z6 for 540 RPM and 1 3/4″ Z20 for 1000 RPM.

Do you offer OEM and private-label manufacturing?

Yes, we provide full OEM manufacturing services including custom torque ratings, special spline configurations, custom markings, and private-label packaging. Minimum order quantities apply. Contact our sales team at the link below to discuss your requirements.

What Our Customers Say

🇳🇿 Craig W.Dairy farmer, Waikato, New Zealand

“Using these on our pasture toppers and feed wagons. They’ve saved our PTO shafts from damage multiple times when hitting hidden stumps. Brilliant design — the auto-reset means we don’t lose any milking time.”

★★★★★

🇬🇧 William D.Arable contractor, Yorkshire, United Kingdom

“Top-notch manufacturing quality. These drop straight onto standard UK PTO shafts and the torque ratings are spot-on. I’ve fitted them on cultivators, grain drills, and mowers — all performing perfectly.”

★★★★★

🇦🇺 James M.Grain farmer, NSW, Australia

“We fitted these torque limiters on all our header drives after losing a gearbox last harvest. They’ve triggered twice on hidden rocks and saved us thousands in repairs each time. Absolutely essential equipment for Australian broadacre farming.”

★★★★★

🇩🇪 Hans K.Agricultural contractor, Bavaria, Germany

“Excellent build quality — typical of what we expect for professional machinery. The torque ratings are accurate and the fit on our Walterscheid PTO shafts is perfect. We’ve standardized on these across our fleet.”

★★★★★

🇧🇷 Carlos S.Sugarcane equipment dealer, São Paulo, Brazil

“Reliable performance in extremely tough conditions. Brazilian sugarcane operations are brutal on drivelines, and these limiters consistently protect our customers’ equipment. Great value for the price.”

★★★★★

Related PTO Shaft Products & Accessories

PTO shaft parts and accessories

PTO Shaft Components

Complete range of PTO shaft yokes, cross bearings, tubes, shields, and adapters for all standard sizes.

View PTO Shafts →

PTO shaft and agricultural gearbox assembly

Agricultural Gearboxes

Matched gearboxes designed to work seamlessly with our PTO shafts and torque limiters.

Explore Products →

Available PTO Accessories:

• PTO shaft yokes (plain bore, splined, quick-release)

• Safety shields and guard tubes (EN 12965 compliant)

• Spline adapters (1 3/8″ to 1 3/4″ conversion)

• Cross bearing kits and U-joint repair kits

• Telescoping PTO shaft tubes (triangular and lemon profile)

• Push pin kits and retaining hardware

Ready to Protect Your Equipment?

Whether you need a single replacement unit or bulk OEM supply, our team is ready to help you select the perfect torque limiter for your application. We offer competitive B2B pricing, technical consultation, and fast global delivery.

Get a Free Quote →
Browse All Products

OEM & distributor partnerships welcome · MOQ as low as 10 units · Custom specifications available