Penerangan Produk
Affordable Agricultural Machinery Tractor Pto Shaft with Shear Bolt Limiter
Penerangan Produk
A Power Take-Off shaft (PTO shaft) is a mechanical device utilized to transmit power from a tractor or other power source to an attached implement, such as a mower, tiller, or baler. Typically situated at the rear of the tractor, the PTO shaft is driven by the tractor’s engine through the transmission.
The primary purpose of the PTO shaft is to supply a rotating power source to the implement, enabling it to carry out its intended function. To connect the implement to the PTO shaft, a universal joint is employed, allowing for movement between the tractor and the implement while maintaining a consistent power transfer.
Here is our advantages when compare to similar products from China:
1.Forged yokes make PTO shafts strong enough for usage and working;
2.Internal sizes standard to confirm installation smooth;
3.CE and ISO certificates to guarantee to quality of our goods;
4.Strong and professional package to confirm the good situation when you receive the goods.
Product Specifications
In farming, the most common way to transmit power from a tractor to an implement is by a driveline, connected to the PTO (Power Take Off) of the tractor to the IIC(Implement Input Connection). Drivelines are also commonly connected to shafts within the implement to transmit power to various mechanisms.
The following dimensions of the PTO types are available.
Type B:13/8″Z6(540 min)
Type D:13/8″Z21(1000 min)
Coupling a driveline to a PTO should be quick and simple because in normal use tractors must operate multiple implements. Consequently, yokes on the tractor-end of the driveline are fitted with a quick-disconnect system, such as push-pin or ball collar.
Specifications for a driveline, including the way it is coupled to a PTO, depend CHINAMFG the implement.
Yokes on the llc side are rarely disconnected and may be fastened by quick-lock couplings (push-pin or ball collar).
Taper pins are the most stable connection for splined shafts and are commonly used in yokes and torque limiters. Taper pins are also often used to connect internal drive shafts on drivelines that are not frequently disconnected.
Torque limiter and clutches must always be installed on the implement side of the primary driveline.
Packaging & Shipping
Company Profile
HangZhou Hanon Technology Co.,ltd is a modern enterprise specilizing in the development,production,sales and services of Agricultural Parts like PTO shaft and Gearboxes and Hydraulic parts like Cylinder , Valve ,Gearpump and motor etc..
We adhere to the principle of ” High Quality, Customers’Satisfaction”, using advanced technology and equipments to ensure all the technical standards of transmission .We follow the principle of people first , trying our best to set up a pleasant surroundings and platform of performance for each employee. So everyone can be self-consciously active to join Hanon Machinery.
FAQ
1.WHAT’S THE PAYMENT TERM?
When we quote for you,we will confirm with you the way of transaction,FOB,CIFetc.<br> For mass production goods, you need to pay 30% deposit before producing and70% balance against copy of documents.The most common way is by T/T.
2.HOW TO DELIVER THE GOODS TO US?
Usually we will ship the goods to you by sea.
3.HOE LONG IS YOUR DELIVERY TIME AND SHIPMENT?
30-45days.
4.WHAT’RE YOUR MAIN PRODUCTS?
We currently product Agricultural Parts like PTO shaft and Gearboxes and Hydraulic parts like Cylinder , Valve ,Gear pump and motor.
5.DO YOU PROVIDE SAMPLES?
Yes, we can provide samples, but they are not free of charge.
Other Products
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| Type: | Pto Shaft |
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| Usage: | Agricultural Products Processing, Farmland Infrastructure, Tillage, Harvester, Planting and Fertilization, Grain Threshing, Cleaning and Drying, Agricultural Machinery,Farm Tractor |
| Material: | 45cr Steel |
| Samples: |
US$ 20/Piece
1 Piece(Min.Order) | Order Sample |
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| Penyesuaian: |
Tersedia
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.kos-penghantaran-tm .status-tm-mati{latar belakang: tiada;padan:0;warna: #1470cc}
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Kos Penghantaran:
Anggaran pengangkutan setiap unit. |
tentang kos penghantaran dan anggaran masa penghantaran. |
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| Kaedah Pembayaran: |
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Bayaran Awal Bayaran Penuh |
| Mata wang: | US$ |
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| Pulangan & bayaran balik: | Anda boleh memohon bayaran balik sehingga 30 hari selepas penerimaan produk. |
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How does the injection molding process contribute to the production of high-precision parts?
The injection molding process is widely recognized for its ability to produce high-precision parts with consistent quality. Several factors contribute to the precision achieved through injection molding:
1. Tooling and Mold Design:
The design and construction of the injection mold play a crucial role in achieving high precision. The mold is typically made with precision machining techniques, ensuring accurate dimensions and tight tolerances. The mold design considers factors such as part shrinkage, cooling channels, gate location, and ejection mechanisms, all of which contribute to dimensional accuracy and part stability during the molding process.
2. Material Control:
Injection molding allows for precise control over the material used in the process. The molten plastic material is carefully measured and controlled, ensuring consistent material properties and reducing variations in the molded parts. This control over material parameters, such as melt temperature, viscosity, and fill rate, contributes to the production of high-precision parts with consistent dimensions and mechanical properties.
3. Injection Process Control:
The injection molding process involves injecting molten plastic into the mold cavity under high pressure. Advanced injection molding machines are equipped with precise control systems that regulate the injection speed, pressure, and time. These control systems ensure accurate and repeatable filling of the mold, minimizing variations in part dimensions and surface finish. The ability to finely tune and control these parameters contributes to the production of high-precision parts.
4. Cooling and Solidification:
Proper cooling and solidification of the injected plastic material are critical for achieving high precision. The cooling process is carefully controlled to ensure uniform cooling throughout the part and to minimize warping or distortion. Efficient cooling systems in the mold, such as cooling channels or conformal cooling, help maintain consistent temperatures and solidification rates, resulting in precise part dimensions and reduced internal stresses.
5. Automation and Robotics:
The use of automation and robotics in injection molding enhances precision and repeatability. Automated systems ensure consistent and precise handling of molds, inserts, and finished parts, reducing human errors and variations. Robots can perform tasks such as part removal, inspection, and assembly with high accuracy, contributing to the overall precision of the production process.
6. Process Monitoring and Quality Control:
Injection molding processes often incorporate advanced monitoring and quality control systems. These systems continuously monitor and analyze key process parameters, such as temperature, pressure, and cycle time, to detect any variations or deviations. Real-time feedback from these systems allows for adjustments and corrective actions, ensuring that the production remains within the desired tolerances and quality standards.
7. Post-Processing and Finishing:
After the injection molding process, post-processing and finishing techniques, such as trimming, deburring, and surface treatments, can further enhance the precision and aesthetics of the parts. These processes help remove any imperfections or excess material, ensuring that the final parts meet the specified dimensional and cosmetic requirements.
Collectively, the combination of precise tooling and mold design, material control, injection process control, cooling and solidification techniques, automation and robotics, process monitoring, and post-processing contribute to the production of high-precision parts through the injection molding process. The ability to consistently achieve tight tolerances, accurate dimensions, and excellent surface finish makes injection molding a preferred choice for applications that demand high precision.
What is the role of design software and CAD/CAM technology in optimizing injection molded parts?
Design software and CAD/CAM (Computer-Aided Design/Computer-Aided Manufacturing) technology play a crucial role in optimizing injection molded parts. They provide powerful tools and capabilities that enable designers and engineers to improve the efficiency, functionality, and quality of the parts. Here’s a detailed explanation of the role of design software and CAD/CAM technology in optimizing injection molded parts:
1. Design Visualization and Validation:
Design software and CAD tools allow designers to create 3D models of injection molded parts, providing a visual representation of the product before manufacturing. These tools enable designers to validate and optimize the part design by simulating its behavior under various conditions, such as stress analysis, fluid flow, or thermal performance. This visualization and validation process help identify potential issues or areas for improvement, leading to optimized part designs.
2. Design Optimization:
Design software and CAD/CAM technology provide powerful optimization tools that enable designers to refine and improve the performance of injection molded parts. These tools include features such as parametric modeling, shape optimization, and topology optimization. Parametric modeling allows for quick iteration and exploration of design variations, while shape and topology optimization algorithms help identify the most efficient and lightweight designs that meet the required functional and structural criteria.
3. Mold Design:
Design software and CAD/CAM technology are instrumental in the design of injection molds used to produce the molded parts. Mold design involves creating the 3D geometry of the mold components, such as the core, cavity, runner system, and cooling channels. CAD/CAM tools provide specialized features for mold design, including mold flow analysis, which simulates the injection molding process to optimize mold filling, cooling, and part ejection. This ensures the production of high-quality parts with minimal defects and cycle time.
4. Design for Manufacturability:
Design software and CAD/CAM technology facilitate the implementation of Design for Manufacturability (DFM) principles in the design process. DFM focuses on designing parts that are optimized for efficient and cost-effective manufacturing. CAD tools provide features that help identify and address potential manufacturing issues early in the design stage, such as draft angles, wall thickness variations, or parting line considerations. By considering manufacturing constraints during the design phase, injection molded parts can be optimized for improved manufacturability, reduced production costs, and shorter lead times.
5. Prototyping and Iterative Design:
Design software and CAD/CAM technology enable the rapid prototyping of injection molded parts through techniques such as 3D printing or CNC machining. This allows designers to physically test and evaluate the functionality, fit, and aesthetics of the parts before committing to mass production. CAD/CAM tools support iterative design processes by facilitating quick modifications and adjustments based on prototyping feedback, resulting in optimized part designs and reduced development cycles.
6. Collaboration and Communication:
Design software and CAD/CAM technology provide a platform for collaboration and communication among designers, engineers, and other stakeholders involved in the development of injection molded parts. These tools allow for easy sharing, reviewing, and commenting on designs, ensuring effective collaboration and streamlining the decision-making process. By facilitating clear communication and feedback exchange, design software and CAD/CAM technology contribute to optimized part designs and efficient development workflows.
7. Documentation and Manufacturing Instructions:
Design software and CAD/CAM technology assist in generating comprehensive documentation and manufacturing instructions for the production of injection molded parts. These tools enable the creation of detailed drawings, specifications, and assembly instructions that guide the manufacturing process. Accurate and well-documented designs help ensure consistency, quality, and repeatability in the production of injection molded parts.
Overall, design software and CAD/CAM technology are instrumental in optimizing injection molded parts. They enable designers and engineers to visualize, validate, optimize, and communicate designs, leading to improved part performance, manufacturability, and overall quality.
Bolehkah anda huraikan pelbagai bahan yang boleh digunakan untuk pengacuan suntikan?
Pengacuan suntikan menawarkan pelbagai jenis bahan yang boleh digunakan untuk menghasilkan bahagian dengan pelbagai sifat dan ciri. Pemilihan bahan bergantung pada keperluan khusus aplikasi, termasuk sifat mekanikal, rintangan kimia, kestabilan terma, ketelusan dan kos. Berikut ialah penerangan tentang pelbagai bahan yang biasa digunakan untuk pengacuan suntikan:
1. Termoplastik:
Termoplastik merupakan bahan yang paling biasa digunakan dalam pengacuan suntikan kerana fleksibiliti, kemudahan pemprosesan dan kebolehkitar semulanya. Antara termoplastik yang biasa digunakan termasuk:
- Polipropilena (PP): PP ialah termoplastik yang ringan dan fleksibel dengan rintangan kimia yang sangat baik dan kos rendah. Ia digunakan secara meluas dalam alat ganti automotif, pembungkusan, produk pengguna dan peranti perubatan.
- Polietilena (PE): PE ialah termoplastik serba boleh dengan kekuatan hentaman dan rintangan kimia yang sangat baik. Ia digunakan dalam pelbagai aplikasi, termasuk pembungkusan, paip, komponen automotif dan mainan.
- Polistirena (PS): PS ialah termoplastik tegar dan lutsinar dengan kestabilan dimensi yang baik. Ia biasanya digunakan dalam pembungkusan, barangan pengguna dan produk pakai buang.
- Polikarbonat (PC): PC ialah termoplastik lutsinar dan tahan hentaman dengan rintangan haba yang tinggi. Ia menemui aplikasi dalam bahagian automotif, komponen elektronik dan kanta optik.
- Akrilonitril Butadiena Stirena (ABS): ABS ialah termoplastik serba boleh dengan keseimbangan kekuatan, rintangan hentaman dan rintangan haba yang baik. Ia biasanya digunakan dalam alat ganti automotif, penutup elektronik dan produk pengguna.
- Polivinil Klorida (PVC): PVC ialah termoplastik yang tahan lama dan tahan api dengan rintangan kimia yang baik. Ia digunakan dalam pelbagai aplikasi, termasuk pembinaan, penebat elektrik dan tiub perubatan.
- Polietilena Tereftalat (PET): PET ialah termoplastik yang kuat dan ringan dengan sifat kejelasan dan penghalang yang sangat baik. Ia biasanya digunakan dalam pembungkusan, botol minuman dan gentian tekstil.
2. Kejuruteraan Plastik:
Plastik kejuruteraan menawarkan sifat mekanikal, rintangan haba dan kestabilan dimensi yang dipertingkatkan berbanding termoplastik komoditi. Antara plastik kejuruteraan yang biasa digunakan dalam pengacuan suntikan termasuk:
- Poliamida (PA/Nilon): Nilon ialah plastik kejuruteraan yang kuat dan tahan lama dengan rintangan haus yang sangat baik dan sifat geseran yang rendah. Ia digunakan dalam komponen automotif, penyambung elektrik dan aplikasi perindustrian.
- Polikarbonat (PC): PC, yang disebut sebelum ini, juga dianggap sebagai plastik kejuruteraan kerana rintangan hentaman yang luar biasa dan prestasi suhu tinggi.
- Polioksimetilena (POM/Asetal): POM ialah plastik kejuruteraan berkekuatan tinggi dengan geseran rendah dan kestabilan dimensi yang sangat baik. Ia menemui aplikasi dalam gear, galas dan komponen mekanikal jitu.
- Polifenilena Sulfida (PPS): PPS ialah plastik kejuruteraan berprestasi tinggi dengan rintangan kimia dan kestabilan terma yang sangat baik. Ia digunakan dalam komponen elektrik dan elektronik, bahagian automotif dan aplikasi perindustrian.
- Polieterketon (PEEK): PEEK ialah plastik kejuruteraan berprestasi tinggi dengan rintangan haba, rintangan kimia dan sifat mekanikal yang luar biasa. Ia biasanya digunakan dalam aplikasi aeroangkasa, perubatan dan perindustrian.
3. Plastik Termoset:
Plastik termoset menjalani proses pengikatan silang kimia semasa pengacuan, menghasilkan bahan yang tegar dan tahan haba. Antara plastik termoset yang biasa digunakan dalam pengacuan suntikan termasuk:
- Epoksi: Resin epoksi menawarkan rintangan kimia dan sifat mekanikal yang sangat baik. Ia biasanya digunakan dalam komponen elektrik, pelekat dan salutan.
- Fenolik: Resin fenolik dikenali kerana rintangan haba dan sifat penebat elektriknya yang sangat baik. Ia menemui aplikasi dalam suis elektrik, alat ganti automotif dan barangan pengguna.
- Urea-formaldehid (UF) dan Melamina-formaldehid (MF): Resin UF dan MF digunakan untuk membentuk komponen elektrik, peralatan dapur dan lamina hiasan.
4. Elastomer:
Elastomer, juga dikenali sebagai bahan seperti getah, digunakan untuk menghasilkan bahagian yang fleksibel dan elastik. Ia memberikan daya tahan, ketahanan dan sifat pengedap yang sangat baik. Antara elastomer yang biasa digunakan dalam pengacuan suntikan termasuk:
- Elastomer Termoplastik (TPE): TPE ialah kelas bahan yang menggabungkan ciri-ciri getah dan plastik. Ia menawarkan fleksibiliti, set mampatan yang baik dan kemudahan pemprosesan. TPE menemui aplikasi dalam komponen automotif, produk pengguna dan peranti perubatan.
- Silikon: Elastomer silikon memberikan rintangan haba, penebat elektrik dan biokeserasian yang sangat baik. Ia biasanya digunakan dalam peranti perubatan, pengedap automotif dan produk isi rumah.
- Getah Stirena Butadiena (SBR): SBR ialah elastomer sintetik dengan rintangan lelasan yang baik dan fleksibiliti suhu rendah. Ia digunakan dalam tayar, gasket dan tali sawat.
- Monomer Etilena Propilena Diena (EPDM): EPDM ialah elastomer tahan lama dengan rintangan cuaca dan rintangan kimia yang sangat baik. Ia menemui aplikasi dalam pengedap automotif, jalur cuaca dan membran bumbung.
5. Komposit:
Acuan suntikan juga boleh digunakan untuk menghasilkan bahagian yang diperbuat daripada bahan komposit, yang menggabungkan dua atau lebih jenis bahan yang berbeza untuk mencapai sifat tertentu. Bahan komposit yang biasa digunakan dalam pengacuan suntikan termasuk:
- Plastik Bertetulang Gentian Kaca (GFRP): GFRP menggabungkan gentian kaca dengan termoplastik atau resin termoset untuk meningkatkan kekuatan mekanikal, kekakuan dan kestabilan dimensi. Ia digunakan dalam komponen automotif, penutup elektrik dan barangan sukan.
- Plastik Bertetulang Serat Karbon (CFRP): CFRP menggabungkan gentian karbon dengan resin termoset untuk menghasilkan bahagian dengan kekuatan, kekakuan dan sifat ringan yang luar biasa. Ia biasanya digunakan dalam aeroangkasa, automotif dan peralatan sukan berprestasi tinggi.
- Plastik Berisi Logam: Plastik berisi logam menggabungkan zarah atau gentian logam ke dalam termoplastik untuk mencapai sifat seperti kekonduksian, perisai elektromagnet atau peningkatan berat dan rasa. Ia digunakan dalam penyambung elektrik, komponen automotif dan elektronik pengguna.
Ini hanyalah beberapa contoh bahan yang digunakan dalam pengacuan suntikan. Terdapat banyak bahan khusus lain yang tersedia, setiap satunya dengan sifat uniknya sendiri, seperti kalis api, geseran rendah, rintangan kimia atau pensijilan khusus untuk aplikasi perubatan atau sentuhan makanan. Pemilihan bahan bergantung pada prestasi yang diingini, pertimbangan kos dan keperluan kawal selia aplikasi khusus.
editor by CX 2024-03-01